You are here

Semi-closed cell mullite foams. Macro & micro-mechanical characterization

The preparation and characterization of the properties of mullite ceramic foams suitable for diesel exhaust filtration systems are described. Two foams of different cell sizes, 32 and 61 ppi (pores per inch), were prepared from slurries by the replication process with polyurethane sponges as the templates. The microstructure and the dependence of the porosity and the mechanical properties on the preparation and resulting foam cell size and normalized density are discussed. In addition the micro- and macromechanical properties have been characterized using instrumented indentation techniques; with sharp (Berkovich) and small spherical-tipped indenters the hardness and modulus of the dense strut materials have been measured. The macroproperties have been measured with a large sapphire indenter, ∼5 mm radius using a load partial-unloading technique. The latter enables the modulus and the contact pressure versus penetration to be measured. These values are compared with traditional bulk measurements for crushing strength and elastic modulus. The results are discussed in terms of available theoretical treatments of the indentation of brittle porous materials.
Year: 
DOI: 
10.1111/j.1151-2916.1999.tb01860.x
Research groups: