Effect of Heating Rate on Phase and Microstructural Evolution During Pressureless Sintering of a Nanostructured Transition Alumina

Deagglomeration of a nanocrystalline transition alumina performed using different techniques was first demonstrated to be active in the achievement of a better powder compaction ability under uniaxial pressing and consequently in the development of a highly dense and homogeneous microstructure during pressureless sintering. A major effect, however, was associated to the heating rate chosen during the densification cycle. In fact, the influence of different heating rates (10°C/min or 1°C/min) on phase and microstructural evolution during sintering was investigated in depth on the above best green bodies. A low-rate thermal cycle leads to a significant reduction of the α-Al2O3 crystallization temperature and promotes a more effective particle rearrangement during phase transformation. As a consequence, in the low-rate treated material, it was possible to avoid the development of a vermicular structure as usually expected during the densification of a transition alumina and to yield a more homogenously fired microstructure.